I believe my last post covered up to the start of my final week of my first group of classes. man, I feel like I need a flow chart or a diagram for that sentence; so many adverbs and modifiers...anyway, not the point.
That last week was a doozy. I was able to knock out that final neck reset with a day to spare, at the cost/sacrifice of a couple of points because I choose to take that hit in order to use that class time for the numerous other projects I needed to complete. Could I have gotten the full points? Probably, but it would have taken time that I really didn't have to spare. Why didn't I have enough time, you ask? Because of the evil that is the pyramid bridge project.
There it is in the process of getting the pyramid facets shaped. The tape is there to attempt to protect the already shaped sides from damage, as well as act as a guide for how much material needs to be removed from where. Because the rosewood is so dense, you could only do so much chiseling with it before you run into a chipping scenario (that and you can only chisel easily with the grain, which as luck should have it is only on one half of the triangle you are trying to make flat). Sanding is probably the best way to attack getting all of the facets flat, but that creates a fanny-load of that ever-so-irritating dust I mentioned before.
Here is what the final product looks like...good enough for a "C". Luckily, because the instructors realized how difficult of a project this is, they decided to adjust the grading to be out of 30 points instead of 40, so my 33 went from a C to an A+...sweet. Yeah, if any of those lines are crooked or slightly off-center, it is really noticeable, which is why the instructors chose to test us on this style of bridge. All I know is that I am happy that I was rewarded for all of that work and damage to my hands.
The tendonitis is my fingers started acting up again...I blame hand tools and rock climbing. Fortunately, everything popped back into place a day or so later, and I was able to rest them well over the weekend. I just need to remember to take breaks and not power through everything.
The bridge reglues went well, except it resulted in my first chisel related injury where I sliced my finger open, not on the business end of the chisel, but near the handle where, while flattening the bottom of the chisel, created a sharp corner the length of the body. I rubbed my guide finger on that and cut it open. Oh well...
Now I am in fretwork class and electric guitar set up, and with these new classes comes a new lab station:
The most difficult part of this whole thing is trying to find a place to put all of your tools, and then finding them once you have put them away. I have 10 drawers now as opposed to the 4 I had at my other bench. Also pictured is the early progress of my fretwork mock-up (a guitar neck that I will be putting frets in, dressing them, then pulling them out a whole bunch of times).
It started as a slab of rosewood that I had to run through a jointer plane (basically a giant block plane) because the material is too thin to run over the power jointer. Then I taped a special template to the slab of rosewood that would allow me to cut all of those fret slots on a special, thin-blade table saw. Measure and cut the taper, then finally remove the excess wood at the bottom. For this, my instructor said that we could do a small design at the base of the fretboard, but not to go too crazy because we would need to sand down each time we pulled the frets out.
| it is what it is... |
Now I get to glue that fingerboard to the rest of my neck mock up
and then trim and route the excess wood so I get a pseudo neck to work on (that comes tomorrow)
| I also made a fret wire holder out of a scrap of wood...so there's that |
Until next time, folks...
Gatsby is so excited for your visit to DSM!
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